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Tiny Controls · Own design

PWM to 0-10V (TSR1)

Isolated PWM to 0-10 V converter with adjustable output and two on-board relays, for spindle speed control.

Board Power Supply
5 V DC
Isolated Analog Power Supply
10 V DC
Relays
2 On Board

Overview

Most CNC controllers set spindle speed with a PWM signal. Most VFDs expect an analogue 0-10 V. The TSR1 sits between them and converts one to the other.

Input and output are isolated from each other, which is the part that matters. A VFD is a switching power converter sharing a panel with the controller, and tying their grounds together is a reliable way to inject noise into the control system — or worse, to put drive-side potential onto a controller input. Isolation removes that path.

The 0-10 V output is adjustable, so the top of the range can be trimmed to the VFD's actual full-speed input rather than assuming exactly 10 V. The converter works across a range of PWM frequencies, so it does not have to be matched to one particular controller.

Two relays on the board handle the switched signals a spindle needs alongside the speed reference — typically run enable and direction.

Designed and built by Tiny Controls in India.

Specifications

PWM to 0-10V (TSR1) technical specifications
Board Power Supply 5 V DC
Isolated Analog Power Supply 10 V DC
Relays 2 On Board
Input PWM & RELAY2

Downloads

Questions

What do I use this for?

Spindle speed control. Your controller outputs PWM; your VFD wants 0-10 V. This converts between them, isolated, so the two systems do not share a ground.

Which PWM frequency does it need?

It works across a range rather than one fixed frequency. The exact limits are not stated in our record — tell us your controller and we will confirm.

What are the two relays for?

The switched signals a spindle needs alongside speed — typically run enable and direction. Contact ratings are not in our record, so ask if you are switching anything substantial.

Why does isolation matter here?

A VFD is a switching converter in the same panel as your controller. Sharing a ground between them is a common source of noise and false triggering; isolation removes that path.